An external hard drive may fail to format to exFAT because of file system errors, write protection, a damaged partition table, bad sectors, or a program still using the drive.

Step 1. Select the external hard drive by model and capacity.

Step 2. If the old partition is damaged, choose Delete after backing up or recovering files.

Step 3. Select the unallocated space and choose Create.

Step 4. Set the file system to exFAT, assign a drive letter, and enter a label.

Step 5. Preview the layout and click Proceed.
If exFAT formatting fails repeatedly, do not keep forcing it. Protect files first, then check the disk health and rebuild the partition only when the drive is stable.