Cluster size, also called allocation-unit size, is chosen when a volume is formatted. Windows does not offer a routine in-place cluster-size change for an existing data volume. Claims of no-format conversion need product-specific proof and a verified backup.
Run Command Prompt as administrator and enter fsutil fsinfo ntfsinfo D:, replacing D: with the intended NTFS data volume. Read Bytes Per Cluster; do not confuse it with sector size. Confirm the drive letter in File Explorer and Disk Management before making any change.
Most users should leave the default allocation unit. Larger clusters can waste space with many tiny files; a specific application or device may require a particular size. Changing the cluster size will not cure bad sectors, make an HDD healthy, or increase its physical capacity.
These steps are for a data partition, not the running Windows system partition. Connect a separate disk with enough free space and confirm its model.
Step 1. In Qiling Disk Master open Backup and Recovery > File backup. Select all required folders on the target data partition in the source tree; include hidden application data only when you know it is needed.


Step 2. Select the separate destination disk, click Proceed, wait for completion, and restore or open sample files to verify the backup.

Formatting removes the selected partition's data. Check its disk number, drive letter, capacity, and label twice. Do not use this procedure on C: while Windows is running.
Step 1. In Qiling's Disk management view, select the intended data partition and choose Format.

Step 2. Select the required file system and Cluster size in the format dialog. Leave it at Default unless an application or device specifies another value. Review the displayed partition size and location.

Step 3. Click Proceed, acknowledge the data-loss warning, and wait for the operation to finish. Do not disconnect the disk during formatting.

Use Qiling's file-backup recovery function to restore the saved folders to the newly formatted volume, or copy them from a verified ordinary-file backup. Open representative documents and run any application that depends on this volume. Run fsutil fsinfo ntfsinfo D: again to confirm Bytes Per Cluster; the letter may have changed, so verify it first.
If the original was a boot, recovery, or vendor partition, do not apply this data-volume procedure. Those partitions have additional requirements and may require an image restore or clean installation rather than a simple file backup.
Without a proven supported in-place method, use a verified backup, deliberate data-volume format, and restore. Keep the default cluster size unless there is a clear requirement.