A 64 GB Steam Deck runs out of space after a few large games, and shader caches fill the rest. A bigger 2230 SSD fixes the limit without wiping the SteamOS setup.
This guide explains the hardware check, the partition layout SteamOS uses, and how to copy the drive from a Windows PC with two USB-C enclosures.
Valve ships SteamOS with a recovery image, so a clean install is possible. A clone is faster when your library is large and the current install is healthy.

A single-sided 2230 drive is the safe choice. Double-sided modules can foul the shield and run hotter in the cramped interior.

Sector-by-sector copying takes longer because empty blocks are copied too. For a 256 GB drive over USB, plan for a slow but predictable pass.
Qiling Disk Master works on a Windows PC with both drives attached through USB-C enclosures. It copies the raw disk, which keeps the SteamOS layout intact.
Step 1. Open Qiling Disk Master, choose Clone, and then select Disk Clone.

Step 2. Select the Steam Deck drive in the first enclosure as the source and click Next.

Step 3. Select the new 2230 SSD in the second enclosure as the destination and confirm the warning.

Step 4. Enable sector-by-sector clone so the ext4 and EFI partitions are copied exactly as they are.

Step 5. Click Proceed, wait for the copy to finish, then eject both enclosures safely.

If SteamOS drops to a recovery prompt, the copy may have missed a block. Reconnect the original drive and repeat the sector-by-sector clone.
Yes. A sector-level disk clone copies the raw blocks, so the ext4 partitions need no Windows driver.
No when the copy is exact. Verify each library folder after the first boot.
Yes. Only a single-sided M.2 2230 module fits and cools properly inside the Deck.
Yes, but then you gain speed rather than space. Choose a larger drive if storage is the reason.
Yes if the whole disk is copied. Both boot entries live on the same EFI partition.
Before changing drives, create a full disk image. Qiling Disk Master can write an image of the source drive that you restore later.
Step 1. Open Qiling Disk Master and select System Backup to include the boot partitions.

Step 2. Save the image to a drive other than the target disk and start the backup.

Step 3. Click Proceed to start the system backup and wait patiently until it finishes. You can also tick Shut down the computer when the operation is completed to power off automatically.

Step 4. If the new drive will not start, restore the image to the original drive and try again.

A Steam Deck SSD upgrade is a raw disk copy, not a Windows migration. Use a single-sided 2230 NVMe module, attach both drives through USB-C enclosures, and clone sector by sector so the ext4 and EFI partitions stay intact. After the swap, connect the charger, confirm the capacity in SteamOS, and test a game from every library before you expand the home partition.
For more on copying removable media, see How to Clone an SD Card for a Raspberry Pi, How to Clone a Bootable USB Drive to Another USB, How to Clone a Dual-Boot Windows and Linux Drive, and How Long Does a Disk Clone Take.